What if the heat rising off campus rooftops could power the next breakthrough in food preservation?

Roughly one-third of all food produced globally never makes it to a plate. A huge chunk of that loss happens because small-scale producers lack affordable, reliable drying technology. That’s the gap a team at Cal Poly Pomona is trying to close with thermal energy storage systems designed specifically for food drying.

This isn’t just another lab project. It’s a quiet signal that engineering programs are shifting from theoretical textbooks to real-world problem solving. And for students, that shift changes everything about how they learn.


The hidden cost of food waste

Every year, the average American throws away about 200 pounds of food per person, according to ReFED data. Globally, the UN estimates food waste generates roughly 8% of greenhouse gas emissions if it were a country, it would rank third behind only China and the United States.

For small farmers and food entrepreneurs, investing in proper drying equipment can cost thousands of dollars upfront. Solar dryers exist, but they’re inefficient when the sun isn’t cooperating. That’s where stored thermal energy comes in, capturing excess heat during peak hours and releasing it slowly through the night or cloudy days.

Key Insight: Students working on this project aren’t just crunching equations. They’re interviewing local food producers, testing prototype materials, and learning to balance performance with affordability, skills no textbook can fully teach.

Why this matters for the classroom

Engineering enrollment in the U.S. has plateaued in recent years, even as job demand spikes. The Tertiary education gross enrollment ratio in the United States was 79.4% in 2022, but that number masks a deeper truth: students increasingly want majors that lead to tangible impact.

Projects like the Cal Poly thermal storage initiative give students a taste of what engineers actually do on the job. More than 70% of engineering graduates report that hands-on project experience influenced their career path, according to a recent ABET survey. When students see their designs working in real time, motivation skyrockets.

“The best learning happens when students have skin in the game. They’re not solving hypothetical problems; they’re solving someone else’s actual problem.”


The skills gap no simulation can fill

Textbooks are great for theory, but they can’t replicate the smell of overheated insulation or the frustration of a sensor that reads perfectly in the lab but fails under field conditions. These messy realities teach resilience, creativity, and communication.

Consider what it takes to build a thermal storage unit for food drying:

  • Choosing materials that retain heat without contaminating food
  • Designing systems that operate safely in rural environments with limited electricity
  • Balancing performance against cost so small producers can actually afford them
  • Creating maintenance protocols that someone with basic training can follow

Each of these decisions requires knowledge that spans disciplines: thermodynamics, materials science, economics, and even sociology. That kind of interdisciplinary thinking is exactly what modern employers crave.

Beyond the lab: What this says about engineering culture

The thermal energy storage project also reflects a growing trend in engineering education: design justice. Rather than focusing solely on cutting-edge technology for its own sake, more programs are asking who benefits from innovation and who gets left behind.

This matters because engineering has historically been exclusionary in both its demographics and its priorities. When students solve problems that directly affect underserved communities, they begin to understand how technical decisions carry ethical weight.

For prospective engineering students, this shift might be worth considering. Ask yourself: do you want to spend four years copying formulas from the board, or do you want to spend part of it building something that helps a farmer preserve her harvest?

Did You Know? Over 60% of recent engineering grads say their most valuable skill came not from lectures but from capstone projects or internships, according to the National Association of Colleges and Employers.

Looking ahead: From campus to community

Right now, the Cal Poly team’s prototype sits in a testing facility on campus. But the real test will come when it’s deployed at a local farm or food processing center. That transition from controlled environment to unpredictable reality is where true learning accelerates.

It’s also where innovation becomes democratized. The same principles that govern a lab-built thermal battery apply whether you’re drying mangoes in California or cassava in Ghana. Students who master these systems aren’t just earning degrees, they’re gaining tools to tackle global challenges.

That’s the power of applied learning. And it’s why stories like this one matter more than any press release. They remind us that education doesn’t just prepare students for the world as it exists, it empowers them to change the world as it could be.

This piece was inspired by reporting from Cal Poly Pomona: Cal Poly Pomona Faculty Collaborate on Thermal Energy Storage for Food Drying – Cal Poly Pomona.